MCD TestSuite

SOFTWARE PLATFORM FOR ALL TESTING PROCESSES

Powerful tools for secure testing processes

The MCD TestSuite brings together the essential functions for developing, managing, and executing test processes. By integrating the required software and hardware components and extending the central software tools TestMate, Comet, and TestManager, teams can create test sequences efficiently, manage test projects, and control complex test systems reliably. Features such as parallel test execution, a state machine, OPC interfaces, SQL database connectivity, Python support, Logic Designer, and Golden Sample Tests provide flexibility, process reliability, and seamless integration into existing development and production environments. The MCD TestSuite helps accelerate test processes, make better use of resources, and improve quality over time.
Challenges and concept

The MCD TestSuite accompanies users throughout the entire testing process – from development and administration to automated implementation and evaluation. Different testing tasks and production environments require a flexible software platform that can be adapted to individual customer requirements.

components_testsuite-architektur-DE-1024x682

Turn signals, cameras, heating and driver assistance systems.

Exterior mirrors

SOFTWARE PLATFORM FOR ALL TESTING PROCESSES

A software platform for end-to-end testing processes

Thanks to its modular design, the MCD TestSuite adapts to changing customer requirements and integrates flexibly into existing test and production environments. Open interfaces, powerful automation features, and a central data foundation enable efficient, secure, and future-ready testing.

This reduces engineering effort, increases test throughput, and ensures lasting, repeatable product quality—from a single test station to a complex production line.

Process Coverage
Development, administration, implementation & evaluation
System Approach
modular & flexibly expandable
Integration
open interfaces & central database

A flexible end-of-line test bench

For this application, MCD developed a flexible end-of-line test bench that tests every variant in less than 30 seconds. The system combines optical, mechanical and electrical test methods in one integrated testing concept.

Product variants

Product variants

More than 30

Cycle time per part
Cycle time per part

Under 30 s

Quality inspection before delivery

Quality inspection before delivery

100 %

Product variants

Product variants

More than 30

Cycle time per part
Cycle time per part
Under 30 s

Quality inspection before delivery

Quality inspection before delivery

100 %

Scope of testing and functions

Continuous & modular

The MCD TestSuite maps central tasks of the testing process within a common software platform. Platform, software tools, monitoring and operating functions as well as connected test equipment are combined to suit the respective application.

TestSuite Solution with Monitor
TestSuite
Test Data Recording
TestSuite Close-Up
Close-Up View
Test Process Evaluation

The TestSuite supports users in the development and management of testing processes and creates a central basis for further automated implementation.

  • Development of test processes
  • Management of inspection processes
  • Central database
  • Modular software design

Powerful automation functions support the execution and evaluation of test sequences within the respective test and production environment.

  • Automated execution
  • Evaluation of test processes
  • Increase in test throughput
  • Reproducible quality assurance

Open interfaces enable the flexible integration of the TestSuite into existing test and production environments as well as the interaction with connected test equipment.

  • Open interfaces
  • Integration into existing test environments
  • Integration into production environments
  • Connection of test equipment
  • Flexible expandability

The MCD TestSuite is tailored to the requirements of each testing process. Together with the customer, test tasks are analyzed and the right software solutions, monitoring and operating functions, and extensions are defined.

  • Analysis of test tasks
  • Selection of suitable software solutions
  • Definition of monitoring and operating functions
  • Definition of appropriate extensions
  • Coordination of the platform, software tools, and test equipment
  • Support from planning and commissioning through long-term service
  • Personal live demonstration on request
Component image in the EOL test bench
Camera system in the EOL test bench
Multifunctional exterior mirror · illustrative image

A look inside the MCD test solution

Variant-specific test logic

The test bench checks all functions present in the exterior mirror:

Camera systems inspect lighting functions and mirror positions, while actuators, folding mechanisms and electrical functions are tested automatically.

Adjustment and folding functions

Mirror heating

Electrochromic dimming glass

A camera system captures lighting functions, symbols and mirror position.

Turn signal

Lane change assist

Surround lighting

Different equipment features are detected automatically and tested accordingly.

Camera function

Country-specific variants

What’s missing matters, too.

Negative testing ensures that equipment features which are not installed cannot be activated. It also verifies that missing features remain unavailable.

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Tailor-made solutions for your testing processes

The MCD experts advise on the selection and configuration of suitable components and accompany the project from planning and commissioning to long-term support. On request, the MCD TestSuite with all associated components will be presented in a personal live demo.

Test procedures and concepts used

The MCD TestSuite combines modular software components, open interfaces, automation functions and a central data base. Its configuration is tailored to the respective test process and combined with the required software tools, monitoring and operating functions, and test equipment.

Modular software platform
Modular structure
Flexible expansion according to customer requirements
From a single test station to a production line
Integration into existing test and production environments
Automation and process execution
Automated execution of test processes
Evaluation of test results
Powerful automation functions
Central data base
Open system integration
Open interfaces
Connection of test equipment
Interaction between platform and software tools
Project-specific configuration and support
Analysis of test tasks together with the customer
Selection and configuration of suitable components
Support during planning and commissioning
Long-term support and personal live demo
Functional and quality assessment
The wide range of exterior mirror variants presents a particular challenge. Different equipment features are detected automatically and tested accordingly.

Testing Complex Equipment Variants

Reliable Detection of Failure Patterns

Reproducible Results

Optical inspections

A camera system captures lighting functions, symbols and mirror position.

Camera-Based Detection of Lighting Functions

Analysis of Mirror Positions

Inspection of the Mirror Glass

Mechanical and electrical tests

Actuators and folding mechanisms are tested mechanically, while angular positions are determined and voltage and current consumption are measured.

Actuator Motion Testing

Folding Function Angle Measurement

Motor Current Draw

Functional and quality assessment
The wide range of exterior mirror variants presents a particular challenge. Different equipment features are detected automatically and tested accordingly.

Testing Complex Equipment Variants

Reliable Detection of Failure Patterns

Reproducible Results

Software Overview

MCD Toolmonitors – Flexible hardware integration

MCD comet – TestStand®integration for test systems

MCD TestManager – The universal test platform

MCD TestMate – intelligently automate testing processes

Challenges and concept

Challenges and concept

components_testsuite-architektur-DE-1024x682

The MCD TestSuite supports users throughout the entire testing process, from development and administration to automated execution and evaluation. Its modular design lets the software grow with customer requirements and integrate flexibly into existing test and production environments. Open interfaces, powerful automation features, and a central data foundation enable efficient, secure, and future-ready testing. This reduces engineering effort, increases test throughput, and ensures lasting, repeatable product quality—from a single test station to a complex production line.

Scope of testing and functions

Scope of testing and functions

The MCD TestSuite is tailored to the requirements of each testing process. Together with the customer, test tasks are analyzed and suitable software solutions, monitoring and operating functions, and extensions are defined. The result is an effective combination of the platform, software tools, and connected test equipment. MCD experts advise on selecting and configuring the right components and support the project from planning and commissioning through long-term service. A live demonstration of the MCD TestSuite and its associated components is available on request.

Test procedures and concepts used

Test procedures and concepts used

FREQUENTLY ASKED QUESTIONS

FAQS

The MCD TestSuite is a modular software platform for the development, management and implementation of automated testingprocesses. It includes the central software tools “TestMate”, “Comet” and “TestManager” as well as toolmonitors and extensions.
Yes. Thanks to open interfaces and standardized communication protocols, such as OPC, the TestSuite can be integrated into existing test and production environments (e.g. databases, fieldbuses and communication interfaces) and IT systems.
Yes. Due to the modular design via the MCD tool monitors as well as extensions and features such as data analysis, Python support and Logic Designer, the software can be flexibly adapted to individual test tasks.
Yes. The software is scalable and is suitable for individual test stations as well as for complex, networked test systems and production lines.
The MCD TestSuite supports companies in making testprocesses more efficient, increasing processreliability, reducing engineering effort and ensuring complete traceability of test data.

KEY FACTS

Modular software
platform
With the central software tools TestMate, TestManager and Comet
Supplemented by numerous tool monitors
And extensions for individual test requirements
Open Application Programming Interface
For the use of test hardware and for integration into existing test and production environments (e.g. databases, fieldbuses and communication interfaces)
Since 1983 
Experience with the development and implementation of customer-specific measuring and testing systems
Quality
management
According to DIN EN ISO 9001:2015, certified by TÜV SÜD. 
Use in demanding industries
Such as automotive, medical technology, mechanical and plant engineering as well as defence and security technology

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Detailed Information

Fachbericht Testuite